network and from the operation and maintenance point of view. Presently SAG mills are mainly driven with variable speed drives, allowing the operator to react easily to the changes in ore characteristic and throughput. Ball mills on the other hand, as far as process requirements are concerned, did not require variable speed. However, frequency
At our mine we have an issue with vibration at the Sag Motor NDE bearing. The bearing is a journal white metal bearing. The motor has been running for about 14 months now.
Division of Operation and Maintenance Engineering Decision Support Models for the Maintenance and Design of Mill Liners Rajiv Dandotiya ISSN: 1402-1544 ISBN 978-91-7439-342-2 Luleå University of Technology 2011 Rajiv Dandotiya Decision Support Models for the Maintenance and Design of Mill .
May 08, 2015· Great Wall ball grinding mill process ball grinding mill working principle 3D our website:, our email:[email protected]
Papua Technical Expert, SAG Concentrator Maintenance, 99967. Coordinate, control, review and oversee all mechanical maintenance activities in designated mill operation area (e.g., N/S Mill, Crusher, SAG Mill, HPGR Expansion, etc.), in order to support operations in increasing production rate and make sure that all maintenance support are performed in a timely manner with minimized incident ...
Maintenance-related events such as insurance and warranty inspections, alignment checks, lubrication system troubleshooting and many service and repair tasks require a clean gear set. When a large, conventionally geared SAG mill is involved, cleaning can require several hours of messy, mostly manual labor during a crucial period of mill downtime.
Coupling Alignment Fundamentals Rexnord, 5555 S. Moorland Rd., New Berlin, WI 53151-7953 538-214 Telephone: 262-796-4060 Fax: 262-796-4064 February 2014 August 2013
acid-resistant mills for grinding in raffinate or with acid-forming feed, as well as special feed and discharge arrangements and special bearing arrangements. Outotec SAG and ball mill Outotec high-performance grinding mills use advanced simulation tools for the best possible process efficiency, mechanical reliability, and maintainability.
Our ATOX® coal mill has large rollers with great grinding capability of all types of coal, tolerating moisture levels up to 20 percent. For the mining industry, our semi-autogenous (SAG) grinding mill uses a minimal ball charge in the range of 6-15 percent.
Ball Mill Preventive Maintenance August 11, 2015 03:06:27 PM Ball mill preventive maintenance (PM) It is a frequency work to maintain and repair ball mills, AG mills and SAG mills. The maintenance work influences the rotational speed and service life of ball mills. In order to reduce downtime of ball mill, regular examination and timely ...
Global's engineers are experts in the engineering, design, manufacture, installation, and maintenance of large girth gear systems. With industry specific knowledge and experience working with some of the world's largest ball/AG/SAG mill drives, and kiln/dryer transmissions driven by gears over 40 feet in diameter. Consulting
ball mill. The Benshaw variable frequency drive powers the 4160Volt - 3500HP synchronous ball mill motor during positioning to smoothly rotate the ball mill and bring it to the proper position for maintenance. The customer's previous system utilized multiple DC contactors and a motorized cam switch to position the mill.
LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...
The range of mill sizes and versatile applications allow SAG milling to be accomplished with fewer lines than conventional set-ups. This, in turn, contributes to lower capital and maintenance costs for a SAG mill circuit. Versatile applications . SAG milling extends itself to many applications due to the range of mill sizes available.
Jan 01, 2011· Hello I work at sarcheshmeh copper company Here we have a sag mill to crush copper ore The sag mill has the following problemes: 1. making cold welding between the liner and not letting separated during maintenance.
Motors & Drives; Ring gear drives huge grinding mill. By this summer, a grinding mill that is bigger around than a Boeing 747 will turn chunks of copper ore into gravel-sized bits for smelting and ...
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.
WEG offers the most reliable and efficient solutions for milling plants for ferrous and non-ferrous products with their experience of mill drive systems. In the heart of a processing plant, the ball and SAG mills must be driven by solutions that adapt to the characteristics of the minerals in line with the whole process.
Every mining operation has a unique grinding process. has experience of over 8,000 grinding mills globally, including manufacturing and delivering the largest SAG/AG mills in the world. Our experts welcome the opportunity to assist you with circuit and circuit control design as well as start-up, operation, and optimization of your mill.
Aug 25, 2014· Where are SAG mills going? ... Again, it is all an issue of energy intensity, which is higher in the crusher but ends up giving you high capital and maintenance intensity per tonne treated. ... There are exceptions to this in certain universities who have encouraged SAG mill design lectures to be presented. Instead we embrace a return to the ...
Apr 11, 2018· Ball mills would have dominated comminution conferences little over a decade ago, but they are mentioned only 5 times in the programme. SAG mills are of major importance, but in his keynote lecture tomorrow, Holger Lieberwirth will ask whether SAG mills will still be relevant in 50 years' time. Maybe they will be replaced by circuits ...
preventive maintenance per week, how should those 10 hours be scheduled? ¾ Answer: ¾ In a 24x7 manufacturing operation, it is typically better to perform the ~10 hours of activities in several smaller periods of time, for instance 5 PM activities that take ~2 hours each ¾ Duration and variability in preventive maintenance are key
Dec 05, 2014· Ball Mill Safety Maintenance Steps To Follow. Industrial Equipment; Dec 5, 2014. ... pigments, ferrous and non-ferrous metals. The newest ball mills are designed with advanced technology and they are used in other industries beside mining, such as: construction, metallurgy and chemistry.
The mine is closed and now you need to know how to put the SAG or Large Ball Mill in care and maintenance does not have to be complicated to the point where you need bridge erection equipment for lifting a Mill (AG/SAG/Rod/Ball). You actually need to lift a car higher than a mill. All you need to do is jack the mill up about 1/2″.